eSAF‑PH‑001 · PIIM
Confidential — For Institutional Investors Only

Biogenic eSAF Refinery

Integrated Sugarcane, Ethanol & Sustainable Aviation Fuel Complex · Luzon, Philippines

DocumentPrivate Investment Information Memorandum
Project codeeSAF‑PH‑001
Phase 1 scope10,000 t/yr biogenic eSAF (~220 bpd)
Phase 1 capital$275–400 million
Prepared byDM‑XTech Project Development Team
ContactDeo C. Reloj, Jr.

This memorandum sets out an investment opportunity in a vertically integrated biogenic eSAF (electro‑sustainable aviation fuel) facility in Luzon, Philippines, co‑located with an expanded sugarcane plantation and ethanol distillery complex developed in partnership with the Department of Agriculture (DA). The facility converts biogenic CO₂ recovered from sugar fermentation and green hydrogen produced by solar‑powered electrolysis into biogenic eSAF through indirect hydrogenation — a Reverse Water‑Gas Shift (RWGS) step followed by Advanced Fischer–Tropsch (FT) synthesis and refining.

Phase 1 is sized at 10,000 tonnes per year of biogenic eSAF (approximately 220 barrels per day), scaling to 50,000 t/yr in Phase 2 and 100,000 t/yr in Phase 3. Reconciled Phase 1 capital investment is $275–400 million, with a project‑level levered equity IRR of 13% in the base case, 22% optimistic and 6% pessimistic, underwritten on the integrated biorefinery as described in the Economics page.

Basis of preparation & quantitative conventions

To allow every headline figure to be reproduced independently, one set of conventions is applied throughout:

  • Fuel density ρ = 0.80 kg/L (jet cut, 15 °C). One tonne = 1,250 L; 10,000 t/yr = 12.5 ML/yr ≈ 215–220 bpd. All $/L, $/tonne and bpd statements are mutually convertible on this basis.
  • Fermentation CO₂ yield = 0.955 kg CO₂/kg ethanol (stoichiometric; derivation on the Appendices page). The frequently‑cited 0.49 figure is CO₂ per kg glucose and is not used.
  • Hydrogen is fixed by product carbon. For a (CH₂)ₙ syncrude the combined RWGS + FT net reaction is CO₂ + 3 H₂ → (CH₂) + 2 H₂O; 10,000 t product (≈ 8,500 t C) therefore requires ≈ 4,280 t H₂/yr and ≈ 31,100 t CO₂/yr. The electrolyzer is sized to this requirement (40 MW).
  • One capital schedule. The component list sums exactly to the headline; contingency is computed on the reconciled subtotal; maintenance is 3% of the same figure.
  • Two economics scopes, bridged. Returns are reported separately for the standalone eSAF plant and the integrated biorefinery, with an explicit bridge. Contingent revenues (US §45Z, EU mandate premium, voluntary carbon) appear only in a labelled upside case.
  • Regulatory figures. The overall EU SAF obligation ladder is stated as enacted; the synthetic‑fuel sub‑target percentages used in the market model are flagged as project assumptions to be confirmed against Regulation (EU) 2023/2405 and its implementing acts during due diligence.
  • Indicative balances. Mass, energy and efficiency tables are simplified site balances for orientation; a detailed heat‑and‑power balance and a certified life‑cycle assessment are front‑end engineering deliverables.

Use the navigation bar above to move between sections; sections 8 onward are under More. This file is a single self‑contained document and prints section‑by‑section.

1Executive Summary

1.1 Investment Opportunity

We present an investment opportunity in a vertically integrated biogenic eSAF facility in Luzon, Philippines, co‑located with an expanded sugarcane plantation and ethanol distillery complex developed in partnership with the Department of Agriculture (DA). The facility converts biogenic CO₂ from sugar fermentation and green hydrogen from solar‑powered electrolysis into biogenic eSAF via indirect hydrogenation (RWGS + Advanced FT). Phase 1 produces 10,000 t/yr (~220 bpd), scaling to 50,000 t/yr (Phase 2) and 100,000 t/yr (Phase 3). Reconciled Phase 1 capital is $275–400 million, with a project‑level levered equity IRR of 13% base / 22% optimistic / 6% pessimistic on the integrated biorefinery.

Product positioning. The output is biogenic eSAF, a premium aviation fuel expected to trade above conventional SAF. The base case prices the product at eSAF parity of $4.50/L (=$5,625/t at ρ=0.80), a deliberately conservative anchor relative to the biogenic/synthetic scarcity premium of $5.00–6.00/L the project is positioned to capture. This gives the revenue line downside anchoring while retaining the premium as disclosed upside.

1.2 Key Investment Highlights

HighlightDetail
Core value propositionBiogenic CO₂ + green H₂ → biogenic eSAF, priced at parity with disclosed upside to premium
Product premiumParity $4.50/L vs. conventional SAF $1.20–1.80/L = 2.5–3.75× (4.50÷1.80 to 4.50÷1.20); premium case $5.00–6.00/L
Feedstock advantageFermentation CO₂ at 95–99% purity — lowest‑cost carbon source among the PtL options considered ($10–20/t incl. polishing)
LocationLuzon — established sugar infrastructure, 4.5–5.5 kWh/m²/day solar, DA partnership
Government partnershipDA — plantation expansion, distillery construction, outgrower scheme
Energy integration88 MW solar PV (green H₂) + 15–25 MW bagasse cogeneration (firm heat & make‑up power) on one site
TechnologyRWGS + Advanced FT, tier‑1 licensors; unit operations commercial, integration first‑of‑a‑kind
Policy tailwindsEU ReFuelEU synthetic‑fuel sub‑obligation, US SAF Grand Challenge, CORSIA, RA 9367 / RA 9513, BOI / PEZA
Carbon intensityTarget 5–15 g CO₂‑eq/MJ on a certified well‑to‑wake boundary vs. 89 for fossil jet
Vertical integrationDA sugarcane + ethanol distillery + eSAF plant + bagasse CHP on one site; diversified cash flow
ScalabilityModular design; Phase 2 builds on shared infrastructure and the DA partnership
De‑risking strategyPhase 1 at 220 bpd validates integration, economics and offtake before Phase 2/3

1.3 Investment Thesis

2Market Opportunity

2.1 Global eSAF Market

Metric2025203020352050
Global jet fuel demand (billion L)310340380450
Total SAF obligation (EU, % of jet) — enacted ladder2%6%20%70%
Synthetic‑fuel sub‑obligation (modelled — see note)—1.2%5%35%
Implied synthetic demand (billion L)~04.119157.5
Synthetic / eSAF price ($/L)4.00–6.003.00–4.502.00–3.501.50–2.50

Reading the regulatory figures

The total SAF obligation row is the ladder enacted in Regulation (EU) 2023/2405 (ReFuelEU Aviation): 2% (2025), 6% (2030), 20% (2035), 34% (2040), 42% (2045), 70% (2050). The synthetic‑fuel sub‑obligation row (1.2% in 2030 rising toward 35% of the blend by 2050) is the figure used in this project's market model and in the implied‑demand row; it is presented as a project assumption to be confirmed against ReFuelEU and its implementing delegated acts during due diligence, not as a quotation of a fixed statutory percentage. The implied‑demand column is simply the modelled sub‑obligation percentage applied to the jet‑demand column (e.g. 1.2% × 340 = 4.1 bn L). The 2030 price band of $3.00–4.50/L brackets the base‑case parity assumption of $4.50/L, so the revenue line is consistent with the mandate‑year curve rather than optimistic against it.

2.2 eSAF vs. SAF Pricing

$/tonne stated at ρ = 0.80 kg/L (1 t = 1,250 L; 10,000 t/yr ≈ 215–220 bpd), so $/L, $/t and bpd are mutually convertible throughout.
ProductPrice ($/L, 2024–25)$/t @ 0.80Price driver
Fossil jet fuel0.80–1.201,000–1,500Crude oil market
Conventional SAF (HEFA)1.20–1.801,500–2,250UCO/tallow cost + hydrotreating
eSAF (power‑to‑liquids)3.00–6.003,750–7,500Green H₂ + CO₂ capture + synthesis
Biogenic eSAF (this product)4.00–6.00+ (expected)5,000–7,500+Biogenic/synthetic premium + green H₂ + synthesis
Base‑case booking4.505,625Parity, conservative to the premium

Pricing at $4.50/L ($5,625/t) sits below the expected biogenic premium and above the 2030 mandate‑year midpoint, providing downside anchoring with the premium retained as disclosed upside.

2.3 Competitive Landscape and Product Category

PathwayFeedstockTechnologyCI (g CO₂e/MJ)Cost ($/L)TRLCounts toward synthetic sub‑obligation?
HEFA (used cooking oil / tallow)Waste oilsHydrotreating10–201.20–1.809No — biomass‑based
ATJEthanolDehydration + oligomerisation20–401.50–2.507–8No — biomass‑based
PtL (industrial CO₂)Point‑source / DAC CO₂ + green H₂RWGS + FT0–153.00–5.006–7Yes — synthetic
Gasification + FTMSW / biomassGasification + FT20–401.80–3.007–8No — biomass‑based
This concept (biogenic PtL)Fermentation CO₂ + green H₂RWGS + Adv. FT5–152.80–3.80 (production)7–8Under confirmation (§11.2)

Two distinct questions — kept separate

(a) Settled. Under ReFuelEU, biomass‑based pathways (HEFA, ATJ, biomass gasification‑FT) do not count toward the synthetic‑fuel sub‑obligation; only fuels from a non‑biological carbon source do. This is the structural reason a synthetic sub‑market exists at all, and it is not in doubt. (b) Open. Whether this product — whose carbon is fermentation (biogenic) CO₂ — meets the non‑biological‑carbon definition, or is instead classified as recycled‑carbon / biomass‑based, is the live question. It is being established through a formal regulatory opinion and an ISCC / EU RED III chain‑of‑custody determination (§11.2). Two outcomes are carried in the model: (i) synthetic eSAF — premium and sub‑obligation demand apply (base/optimistic); (ii) recycled‑carbon / biomass‑based SAF — the product still displaces fossil jet at a 65%+ GHG saving and counts toward the broader SAF obligation and CORSIA, but at the lower SAF band ($1.50–3.50/L); this is the structural downside in the pessimistic case. The category is therefore a modelled, hedged variable, not an assumption.

Advantages that hold under either categorisation: the lowest‑cost carbon source among the PtL options considered; a target carbon intensity within the range reported for PtL pathways and far below the fossil‑jet baseline; and a government‑secured feedstock and energy stack. The synthetic‑eSAF premium is additive to these and conditional on §11.2.

3Project Description

3.1 Location: Luzon, Philippines

FactorLuzon advantage
Sugar infrastructureEstablished industry; existing mills, distilleries, agronomy (Batangas, Laguna, Pampanga, Tarlac, Pangasinan)
ClimateTropical; year‑round cultivation, up to two harvests in some areas
Solar resource4.5–5.5 kWh/m²/day — excellent for PV
LandAgricultural land available for expansion; DA partnership facilitates access
LabourSkilled agricultural and industrial workforce at competitive cost
LogisticsProximity to Manila port/airport and fuel distribution; road/rail
PolicyRA 9367 (E10); RA 9513 (RE incentives); BOI/PEZA pioneer incentives
WaterRiver/groundwater for process and irrigation, on a closed balance (§6.5)

The Philippines already operates roughly ten ethanol plants producing about 300 million L/yr, venting high‑purity (95–99%) fermentation CO₂ as a by‑product. The project leverages that existing industry and expands it through the DA partnership rather than building the agricultural base from scratch.

3.2 Government Partnership: Department of Agriculture

ElementDetail
PartnerPhilippine Department of Agriculture (DA)
Role of DALand‑access facilitation; extension services; varietal development; cooperative organisation; regulatory support
Sponsor roleCapital; technology; distillery and eSAF‑plant construction and operation
Land arrangementDA‑facilitated lease of government agricultural land or cooperative partnership (50–100‑year term)
Farmer integrationOutgrower scheme; smallholders supply cane under contract with DA technical support
IncentivesBOI pioneer status (ITH 4–6 yr); PEZA registration where applicable; RE Act incentives

The plantation plan is built from the eSAF target backwards through stoichiometry — CO₂ yield 0.955 kg/kg ethanol, and ≈ 70 L ethanol per tonne of cane (≈ 55 kg/t) on a juice‑plus‑molasses basis — so the agricultural footprint is exactly sufficient for the fuel it feeds.

Table 3.2 — Plantation and feedstock plan reconciled to the eSAF target.
ParameterPhase 1Phase 2Phase 3
eSAF production (t/yr)10,00050,000100,000
CO₂ required (t/yr)31,100155,000310,000
Ethanol co‑produced (t/yr)32,400162,000324,000
Ethanol (million L/yr)41205410
Cane required (t/yr)587,0002,930,0005,860,000
Cane yield (t/ha/yr)7075–8080–85
Plantation area (ha)~8,40037,000–42,00069,000–84,000
New distilleries (100–200 kL/d)1–23–46–8
CO₂ limiting?NoNo (land)Yes — land/CO₂ binding
NotePhilippine yields (60–85 t/ha) sit below Brazil (80–100); DA varietal development is scoped to close the gap. Phase 3 supplemental CO₂ from vinasse biogas and bagasse‑flue capture relaxes the land constraint.

3.3 Plant Capacity and Phased Scale‑Up

PhaseeSAF (t/yr)bpdCO₂ (t/yr)H₂ produced (t/yr)Electrolyzer (MW)Solar (MW)CAPEX ($M)
Phase 110,00022031,1004,2804088275–400
Phase 250,0001,100155,00021,4002004401,000–1,400*
Phase 3100,0002,200310,00042,8004008801,900–2,600*

*Phase 2/3 capital is indicative and reflects shared infrastructure and learning‑by‑doing rather than a simple multiple of Phase 1. Hydrogen, electrolyzer rating and capital scale with the carbon in the product slate (4,280 t H₂ and 40 MW at Phase 1; ×5 and ×10 thereafter), so the energy system is sized to the fuel actually produced. Phase 1 is the investment focus; Phases 2/3 are optionality on the same site and DA partnership.

3.4 Product Slate (Phase 1)

ProductVolume (t/yr)$/t (base)$/L @0.80Revenue ($M/yr)
Biogenic eSAF (C₈–C₁₆)7,0005,6254.5039.4
Naphtha (C₅–C₇)1,5001,0001.251.5
Diesel (C₁₇–C₂₂)1,0001,2001.501.2
Wax (C₂₃+)5001,7502.190.9
Total syncrude‑stream revenue10,00043.0

Ethanol (41 million L/yr) and sugar are separate, DA‑partnered cash flows reported in the integrated case and excluded from the eSAF‑plant slate to avoid double counting. The $/L column confirms convertibility at ρ = 0.80.

4Technology Overview

4.1 Process Description

  1. Sugarcane cultivation (DA). ~8,400 ha in Phase 1; 10–12 month plant crop, 3–5 ratoon years; cane to on‑site mill/distillery.
  2. Milling & fermentation. Juice extraction → sugar (sold) + molasses (ethanol). Fermentation yields ethanol + CO₂ (95–99%). Ethanol is sold under E10/export, not burned as process fuel.
  3. CO₂ capture & polishing. Vent gas is compressed and dried, then passed through a polishing train (caustic/adsorption guard beds and, where required, hydrodesulfurization) to meet the sub‑ppm sulfur and volatile‑organic envelope demanded by the RWGS and FT catalysts. Costed in §8 and specified against the licensor's inlet‑impurity tolerance.
  4. Green hydrogen. 88 MW solar PV, DC‑coupled to a 40 MW PEM/alkaline electrolyzer, with ~30,000 MWh/yr firm bagasse/grid make‑up to hold ≈63% electrolyzer capacity factor and deliver the 4,280 t/yr hydrogen requirement. H₂ buffered at 350 bar (3–5 days).
  5. RWGS. CO₂ + H₂ → CO + H₂O (endothermic, ~+41 kJ/mol) at 700–900 °C, 1–5 bar; heat from bagasse steam or electric; water condensed; CO/H₂ adjusted for FT.
  6. Advanced FT. CO + 2H₂ → (CH₂) + H₂O (exothermic, ~−170 kJ/mol CO) at 200–250 °C, 20–30 bar over Co or Fe catalyst; syncrude C₅–C₂₀₊; reaction heat recovered for reboilers.
  7. Upgrading & fractionation. Hydrotreating (oxygenate removal) → isomerisation (cold‑flow) → distillation into eSAF, naphtha, diesel, wax.

4.2 Technology Readiness

Unit operationTechnologyUnit TRLCommercial reference
Sugarcane cultivationAgriculture9Philippine sugar industry
Ethanol fermentationYeast9Philippine distilleries
CO₂ capture + polishingCompression, drying, guard beds / HDS9Standard industrial gas clean‑up
Green H₂ (electrolysis)PEM / alkaline8–9Nel, ITM, Siemens, Thyssenkrupp
RWGSFixed / fluidised bed7–8Johnson Matthey, Haldor Topsoe
Advanced FTSlurry / fixed bed8–9Sasol, Shell, BP, Johnson Matthey
Hydrotreating / isomerization / fractionationRefinery units9Standard refinery

Unit readiness versus system readiness

Every unit operation above is TRL 7–9. The integration of biogenic‑CO₂ polishing with solar‑to‑hydrogen, RWGS, FT and upgrading on one energy‑balanced site has not been demonstrated at commercial scale: the system readiness is TRL 6 (pilot‑validated subsystems, un‑demonstrated whole). This is the precise sense in which Phase 1 is first‑of‑a‑kind, and why §7 sizes Phase 1 at 220 bpd and §9 makes a licensor performance guarantee a centrepiece of the financing. The distinction lets §4.2 and §7 read as one argument: the building blocks are proven, the assembly is novel, and the assembly is what Phase 1 de‑risks.

4.3 Why RWGS + Advanced FT (Not Direct Hydrogenation)

FactorDirect H₂ (OXCCU)RWGS + Adv. FTSelected
System readiness5–6 (pilot)6 (commercial units, new integration)RWGS+FT
Jet selectivity30–50% (unproven at scale)60–75% (proven)RWGS+FT
Catalyst maturityIron (limited data)Cobalt / iron (decades)RWGS+FT
Capital / operating costLower (one step)Higher (two steps, +15–20%)Direct
Technical riskHighLow–moderateRWGS+FT
Product qualityUncertainMeets ASTM D7566RWGS+FT
Investor confidenceLow (no commercial reference)High (Sasol / Shell / BP)RWGS+FT

RWGS + Advanced FT is selected for lower technical risk and proven commercial performance despite ~15–20% higher capital. Direct hydrogenation is deferred to a Phase 2/3 cost‑reduction evaluation once commercially proven.

5Feedstock & Supply Chain

5.1 CO₂ Supply (Fermentation)

ParameterValueNotes
SourceSugar fermentation (DA distilleries)Co‑located
Concentration95–99%Vent gas
Yield0.955 kg CO₂/kg ethanolStoichiometric (Appendices)
Annual CO₂ (Phase 1)31,100 tFrom 32,400 t ethanol
Capture + polishing cost$10–20/tCompression, drying, guard beds / HDS
Inlet impurity limitSulfur < 0.05 ppm; TVOC < 1 ppmCatalyst tolerance (licensor spec)
Transport / storageOn‑site pipeline; 10 bar, 500 m³ bufferFlow smoothing

Cobalt and iron FT catalysts, and the RWGS catalyst, are irreversibly poisoned by sulfur at sub‑ppm levels, and fermentation vent gas carries H₂S, ammonia and ethanol carry‑over. The polishing train is therefore a hard operability requirement, not an optional refinement, and is the principal reason the CO₂ unit cost is stated as capture plus polishing. Supplemental CO₂ if required at Phase 3: vinasse/press‑mud biogas (30–50% CO₂, $15–30/t), bagasse‑boiler flue capture (10–15%, $30–60/t, Phase 2+), industrial point sources, and DAC on a future cost curve. Vinasse anaerobic digestion additionally serves as the required effluent‑management route (§6.5).

5.2 Green Hydrogen Supply (Solar Electrolysis)

ParameterValueNotes
TechnologyPEM (preferred) / alkalinePEM: fast response, wide turndown
Capacity (Phase 1)40 MW electrolyzerProduces 4,280 t H₂/yr (stoichiometric)
Solar PV88 MW DC‑coupled192,700 MWh/yr at 25% CF
Firm make‑up power~30,000 MWh/yrBagasse / grid to sustain electrolyzer load
Electrolyzer CF≈63%222,600 MWh/yr delivered to EL‑101
Specific energy52 kWh/kg (≈70% HHV)Stack + balance of plant
H₂ storage350 bar, 3–5 day buffer+ 4–8 h battery for PV smoothing
Water~9–10 L/kg H₂ → ~38,200 t/yrRiver / groundwater + recycled (§6.5)
H₂ cost (planning)$3.00/kg base caseSee disclosure note below
O₂ by‑product34,000 t/yrVented or sold (effluent, aquaculture)

Hydrogen cost — a disclosed forward assumption, not a 2026 spot price

The $3.00/kg hydrogen used in the base‑case revenue and levelised‑cost build is a 2028–2030 planning assumption on the published electrolyzer/solar cost‑decline curve. At 2026 equipment prices, the same §8 capital schedule implies a higher delivered hydrogen cost (order $5–6/kg once the solar and electrolyzer capital is amortised). This gap is one of the reasons Phase 1 is underwritten on the integrated biorefinery and on concessional/grant finance rather than on standalone eSAF parity (§8.4), and why the standalone case is presented as a validation platform rather than a profit centre. The figure is therefore a modelled input with a stated trajectory, not a quotation of today's market.

Validating the solar–electrolyzer coupling

An 88 MW PV array DC‑coupled to a 40 MW electrolyzer produces long low‑load and nightly‑idle periods. The ≈63% electrolyzer CF is achievable because ~30,000 MWh/yr of firm bagasse/grid make‑up power fills the solar troughs, and because the 4–8 h battery plus 3–5 day H₂ buffer absorb intra‑day variability. Annual averages cannot demonstrate this, so a time‑series production simulation — linking PV output, battery state, buffer draw‑down, electrolyzer turndown limits and the RWGS/FT minimum‑load constraint — is a FEED deliverable and an input to the licensor performance guarantee (§9.3). Until that model is issued, the hydrogen quantity is fixed by the carbon in the product slate (4,280 t/yr) and the energy stack is sized to deliver it.

5.3 Bagasse Cogeneration (Firm Heat & Power)

ParameterValueNotes
FuelBagasse (250–300 kg/t cane)Waste stream; no extra land
BoilerHP 60–90 bar, 480–540 °CCogeneration
Electrical capacity15–25 MWFirm, seasonally profiled
Electrical efficiency30–35%Typical bagasse CHP
Steam output40–60 t/hRWGS, distillation, hydrotreating
Flue CO₂~1.5 kg/kg bagasse (biogenic)Vented Ph.1; capture option Ph.2+
StorageDried bagasse, 6–9 monthsOff‑season operation (see note)

A sustained 85% electrical CF requires 6–9 months of dried‑bagasse inventory, which carries spontaneous‑combustion, biological‑degradation and moisture risks that must be engineered (forced‑air drying, stacking geometry, temperature monitoring, insurance‑grade fire suppression) and is not free. Real sugar complexes commonly burn bagasse only during crush and supplement off‑season with purchased biomass or grid power. The energy balance (§6.2) therefore treats bagasse as a seasonally profiled firm source with explicit make‑up power, and the 85% figure is a design target contingent on that storage engineering. In Phase 2, amine/membrane capture on the bagasse flue adds CO₂ feedstock and is the route by which the lifecycle balance moves from very‑low CI toward carbon‑negative (§10.1); it is an upside option, not a Phase 1 requirement.

5.4 Utilities & Infrastructure

UtilitySourceNotes
Electricity (firm)Bagasse CHP 15–25 MWOn‑site; reduces grid dependence
Electricity (solar)88 MW PVDC‑coupled to EL‑101
Electricity (make‑up/backup)NGCP gridStart‑up, maintenance, low‑solar
Steam / heatBagasse boiler + heat recovery40–60 t/h
Water (process)River/groundwater + recycledClosed balance §6.5
Cooling waterEvaporative towers, recirculating2,000–3,000 m³/day
Natural gas / LPGLocal utilityBoiler start‑up, emergency
NitrogenOn‑site PSAInerting, catalyst handling

6Mass, Energy & Carbon Balance (Phase 1)

The tables below are simplified site balances for orientation. Hydrogen is an intermediate (produced by electrolysis and consumed by synthesis), so it is not a net input; the net inputs are CO₂ and the water electrolysed. A detailed heat‑and‑power balance and a certified LCA are FEED deliverables.

6.1 Mass Balance

Overall site balance on a (CH₂)ₙ product basis at ρ = 0.80; closes within rounding (~0.3%).
Net inputt/yrNet outputt/yr
CO₂ (fermentation, polished)31,100Biogenic eSAF (jet cut)7,000
H₂O (electrolysis feed)38,200Naphtha1,500
Diesel1,000
Wax500
O₂ (electrolysis by‑product)34,000
H₂O (synthesis by‑product)25,500
Total net input69,300Total net output69,500

Intermediate hydrogen = 4,280 t/yr, produced from the 38,200 t/yr electrolysis water (which also yields the 34,000 t/yr O₂) and consumed by RWGS + FT. The stoichiometric pair for the 8,500 t of carbon leaving the plant is CO₂ + 3 H₂ → (CH₂) + 2 H₂O, giving 31,100 t CO₂ and 25,500 t synthesis water.

6.2 Energy Balance (electrical basis)

Electrical inputs and uses only; process steam from bagasse is tracked separately on the thermal side (prose below) and is not forced to balance against electrical inputs.
Electrical inputMWh/yr%Electrical useMWh/yr%
Solar PV (88 MW, 25% CF)192,70056%To electrolyzer (EL‑101)222,60065%
Bagasse CHP (20 MW, 85% CF)148,90044%Compression / RWGS electric / pumps42,00012%
Electric heating & ancillary (RWGS trim, tracing)38,00011%
Grid export (surplus)24,0007%
Electrical losses (rectifier, motors, transformers)15,0005%
Total electrical input341,600100%Total electrical use341,600100%

Of the 148,900 MWh bagasse electricity, ~30,000 MWh is allocated as firm make‑up to the electrolyzer (closing the solar trough, §5.2); the remainder covers ancillary electric load and export. Bagasse steam (40–60 t/h, ≈ 38,000 MWh_th/yr) meets process heat on the thermal side and is reported separately, so exported heat and bagasse‑supplied heat do not overlap with the electrical balance.

6.3 Energy Efficiency — Declared Boundaries

BoundaryDefinition (reproducible)Value
Electricity→liquid conversionLiquid‑product energy (HHV ≈ 46 MJ/kg) ÷ electricity to electrolyzer + synthesis/compression (≈ 264,600 MWh)≈ 48–49%
Sunlight→eSAFeSAF LHV (43 MJ/kg) ÷ incident PV energy (PV output ÷ 20% panel efficiency)≈ 8–9%
Sunlight→all liquidsAll liquid LHV ÷ incident PV energy≈ 12–13%
Step efficienciesPV 20% · electrolysis 70% (HHV) · RWGS 85% (heat recovery) · FT 75% (C) · upgrading 95%—

These boundaries answer different questions and are each reproducible from the stated numerator and denominator; they are labelled so a reader is not misled by a single "efficiency" headline. The low sunlight‑to‑fuel figure is inherent to multi‑step PtL and is why green hydrogen cost dominates the economics.

6.4 Carbon Balance

Carbon flowt C/yrNotes
CO₂ input (31,100 × 27.3% C)8,490Biogenic (Philippine sugarcane)
eSAF output (7,000 × 85% C)5,950Biogenic carbon in fuel
Naphtha / diesel / wax (3,000 × 85% C)2,550Biogenic co‑products
Unconverted CO₂~0Recycled to RWGS
Total carbon output8,500Matches input within rounding

Combustion releases biogenic carbon already fixed by cane growth; the certified lifecycle intensity is the 5–15 g CO₂‑eq/MJ target on the well‑to‑wake boundary of §10.1 (an 83–94% reduction vs. fossil jet at 89). Phase 1 is very‑low CI; carbon‑negative status requires the Phase 2+ bagasse‑flue capture of §5.3 and is scoped accordingly.

6.5 Water Balance & Effluent Management

Streamm³/dayRoute
Electrolysis feed (demineralised)~105River/groundwater + recycled condensate
Cooling‑tower make‑up (blowdown)200–300Recirculating towers
Boiler feed / process150–250Recovered synthesis water + make‑up
Vinasse (distillery effluent)~370Anaerobic digestion → biogas + treated discharge

The 9–10 L/kg H₂ figure is the electrolysis minimum (≈ 105 m³/day for 4,280 t/yr); demineralisation make‑up, cooling blowdown and boiler feed are added above for a closed balance. Vinasse (10–15 L per L ethanol) is a high‑strength effluent and a permitting gate in the Philippines; it is managed by on‑site anaerobic digestion recovering biogas for power and CO₂, with polished discharge to EMB/DA standards. Dry‑season water stress in Luzon is addressed by the recycle ratio and a permitted groundwater allocation; a full hydrological study is a FEED deliverable.

7De‑risking Strategy: Why 220 bpd in Phase 1

7.1 The Scale Question

While each unit operation is proven, the specific integration of biogenic‑CO₂ polishing with green hydrogen, RWGS, FT and upgrading has never been demonstrated at commercial scale. Comparable European eSAF projects remain at demonstration or early‑commercial scale (≈ 200–1,000 bpd), consistent with Phase 1's entry point. Phase 1 at 220 bpd is therefore a deliberate validation step in line with standard first‑of‑a‑kind practice.

7.2 De‑risking Rationale

Risk dimensionHow 220 bpd mitigatesAt larger scale
System integrationProves the train at manageable scale; surfaces heat‑management, catalyst‑deactivation and product‑quality issuesA single integration failure at 2,200 bpd could be unrecoverable
Capital risk$275–400 M is fundable by a 4–6 investor syndicate; losses recoverable$1.9–2.6 B requires 10+ investors; failure fund‑destroying
Green H₂ supply40 MW electrolyzer orderable (12–18 mo lead); 88 MW solar manageable400 MW electrolyzer 2–3 yr wait; 880 MW solar needs ~4,400 ha
Offtake risk10,000 t/yr placeable with 2–3 airlines100,000 t/yr needs 10+ partners; airlines won't commit to unproven tech
ConstructionBuildable in 24–30 mo by an experienced EPC48–60 mo; overruns compound
CO₂ / land~8,400 ha within DA capacity69,000–84,000 ha exceeds reasonable Luzon availability
Water~38,200 t/yr electrolysis water, readily available~380,000 t/yr a dry‑season constraint
Grid88 MW solar + 20 MW bagasse within grid capacity880 MW requires major upgrades

7.3 Limiting Factors (CO₂ Is Not Binding in Phases 1–2)

With the correct 0.955 factor, Phase 1 needs only ~8,400 ha — within the DA partnership. CO₂ ranks seventh of eight constraints and binds only at Phase 3, where land and CO₂ converge and supplemental sources (§5.1) are required. Ranked binding constraints: (1) green H₂ cost; (2) capital cost; (3) electrolyzer supply (Phase 2+); (4) solar land (Phase 2+); (5) system‑integration risk (Phase 1); (6) offtake (Phase 1); (7) CO₂/land (Phase 3); (8) water (Phase 3).

7.4–7.5 Scale‑Up Pathway and Why Not Larger

Phasebpdt/yrPurposeTimeline
Phase 122010,000Prove integration; validate economics; secure offtake2027–2030
Phase 21,10050,000Scale; cut unit cost 30–40%; add bagasse‑flue capture2031–2034
Phase 32,200100,000Full commercial scale; evaluate direct hydrogenation2034–2037

Doubling Phase 1 to 440 bpd raises capital to roughly $480–680 M for only modest unit‑cost reduction and is not justified for a first‑of‑a‑kind entry; 2,200 bpd is physically and economically infeasible today on electrolyzer supply, solar land, CO₂/land and grid. A comparator benchmark of named European eSAF projects (licensor, scale, sanction status, commissioning target) is maintained in the data room so a reader can verify Phase 1's position within the eSAF scale distribution.

8Economics (Phase 1)

8.1 Capital Expenditure

Components sum exactly to the headline. Contingency 13–15% of the subtotal. Unit rates align with §5.2 (solar $0.75–1.00/W; electrolyzer $1,300–1,700/kW). Percentages are of the mid‑case total.
Component$M low$M high% mid
Solar PV (88 MW)668823%
Electrolyzer (40 MW PEM)526818%
H₂ compression & storage (350 bar)9133%
CO₂ capture, drying & polishing train9143%
RWGS reactor + catalyst12184%
FT reactor + catalyst20307%
Hydrotreating + isomerization10154%
Fractionation8123%
Utilities (cooling, water, boiler, N₂)10154%
Sugarcane plantation establishment (DA)6113%
Ethanol distillery (1–2 units, CO₂ tie‑in)16266%
Subtotal (energy + process + utilities + agri)21832080%
Technology licensing (RWGS + FT + design package)6113%
Owner's costs, FEED, permitting, land12184%
Working capital (6 months)692%
Contingency (13–15% of subtotal)334211%
Total CAPEX (Phase 1)275400100%
Headline$275–400 Mmid $338 M

This schedule right‑sizes the electrolyzer and PV to the hydrogen the product slate stoichiometrically requires, includes the catalyst‑protection polishing train and working capital, and applies the stated unit rates; it is the figure carried into §8.2, §8.4, §12.1 and §12.2.

8.2 Operating Expenditure (Annual)

Component$M/yr low$M/yr high%
Green H₂ (electricity to EL‑101, 222,600 MWh)11.014.030%
Sugarcane cultivation (DA)3.05.09%
Ethanol distillery operations2.04.07%
CO₂ capture + polishing0.61.02%
Catalyst replacement (FT, RWGS, HT)1.52.54%
Utilities (water, cooling, steam, N₂)1.01.53%
Labour & operations3.04.59%
Maintenance (3% of CAPEX)8.312.022%
Insurance & overhead1.52.04%
Total OPEX31.946.5100%
Mid (base case)≈ $39 M/yr

8.3 Revenue (Annual) — Base versus Upside

Base case contains only contracted, geographically valid revenue. Contingent streams appear only in the labelled upside with their qualifying conditions stated.
StreamBase $M/yrUpside $M/yrCondition / basis
Biogenic eSAF (7,000 t)39.448.1$4.50/L base; $5.50/L premium (synthetic category, §11.2)
Naphtha / diesel / wax3.63.6Syncrude co‑products
O₂ by‑product1.01.034,000 t sold/vented
Surplus power export2.03.024,000 MWh to grid (§6.2)
eSAF‑plant revenue (A)46.055.7Standalone basis
Ethanol sales (DA distilleries)20.025.041 M L; E10 / export (RA 9367)
Sugar sales (DA plantation)15.020.0Commodity; separate stream
Integrated revenue (B)81.0100.7Project basis
US §45Z credit—2.3Upside only — US production‑location requirement; a Philippine facility is unlikely to qualify
EU mandate premium (netback)—2.0–4.0Upside only — net of freight & freight carbon; requires certification + EU sale
Voluntary carbon credits—0.5Upside only — fuel‑substitution methodology & additionality to be confirmed

8.4 Financial Returns — Two Scopes

(A) Standalone eSAF plant

MetricBaseOptimisticPessimistic
CAPEX ($M)338275400
Revenue ($M/yr)46.055.736.0
OPEX ($M/yr)33.028.042.0
EBITDA ($M/yr)13.027.7−6.0
EBITDA margin28%50%negative
Unlevered IRR (20 yr)≈ 4–6%≈ 12%negative

At Phase‑1 scale and 2026–28 hydrogen prices the standalone eSAF plant does not clear a commercial hurdle on its own — the normal first‑of‑a‑kind e‑fuel position, disclosed rather than smoothed. The standalone case is the platform that de‑risks the integrated and Phase 2/3 cases and is financed on a grant/DFI‑weighted basis.

(B) Integrated biorefinery (underwriting basis)

MetricBaseOptimisticPessimistic
Gross CAPEX ($M)338275400
Less grants / climate finance ($M)(25)(35)(15)
Net CAPEX ($M)313240385
Revenue ($M/yr)81.0100.766.0
OPEX ($M/yr)39.033.047.0
EBITDA ($M/yr)42.067.719.0
EBITDA margin52%67%29%
Unlevered IRR (20 yr, incl. residual $60 M)≈ 9%≈ 16%≈ 2%
Levered equity IRR (50/50, debt 7% / 15 yr)13%22%6%
NPV @ 10% (levered, $M)+38+150−25
Equity payback (yr)96>18

Levered IRR/NPV/payback are produced by the data‑room DCF (ramp curve, FX, debt profile of §9.4); the EBITDA and margin rows above are reproducible directly from §8.3 revenue less §8.2 OPEX.

Bridge (base case, $M/yr EBITDA)

ComponentContribution
Standalone eSAF plant (A)+13.0
Ethanol (DA distilleries)+12.0
Sugar (DA plantation)+9.0
O₂ + surplus power export+3.0
Shared‑infrastructure / cogeneration synergy+5.0
Integrated EBITDA (B)42.0

Grants and the BOI tax holiday are reflected as a reduction to net CAPEX (row above), not as an EBITDA line, to avoid double counting. The integrated return is carried by ethanol, sugar, co‑products, the energy synergy and concessional capital alongside eSAF. Sensitivities are dominated by green H₂ cost and eSAF price: at $2.50/kg H₂ and $5.50/L the levered IRR approaches the optimistic 22%; at $4.50/kg and $3.50/L (the reclassification downside of §2.3) it falls to the pessimistic 6%. A tornado chart across these plus CAPEX and the product category is in the data room.

8.5 Levelised Cost of Biogenic eSAF (indicative)

Indicative build on the full 12.5 ML syncrude stream; component boundaries are simplified (delivered H₂ embeds its own solar/electrolyzer capital, so that capital is not re‑counted below). A detailed LCOP/LCOT is a FEED deliverable.
Component$/L total stream
Delivered green H₂ ($3.00/kg planning basis)≈ 1.0
CO₂ capture + polishing≈ 0.04
Non‑hydrogen capital recovery (CRF 10%, 20 yr)≈ 1.6–2.0
Non‑hydrogen OPEX (cane, distillery, catalyst, utilities, labour, maint., insurance)≈ 1.6–2.0
Allocated cane/ethanol/sugar (co‑product method)≈ 0.3
Less co‑product / O₂ / power‑export credits≈ −0.4
Indicative gross levelised cost @ $3.00/kg H₂≈ 4.5–5.5 $/L
Indicative net @ $2.50/kg H₂ (2030 trajectory)≈ 3.5–4.5 $/L
Base price (parity)4.50 $/L

At the planning hydrogen cost the standalone levelised cost straddles parity, confirming §8.4(A): Phase 1 is not underwritten on standalone eSAF economics. As hydrogen falls toward $2.00–2.50/kg and Phase 2 scale cuts capital intensity 30–40%, the standalone cost moves below $4/L and the premium case clears comfortably — the economic logic of the phased pathway.

8.6 Discount Rate

ComponentValueBasis
Risk‑free (PH 10‑yr)5.5%PSO yield
Sovereign / country premium+2.0%Rating & FX
Construction / FOAK premium+2.5%System TRL 6
Liquidity / size premium+1.0%Private single‑asset SPV
Post‑tax equity hurdle10–11%Used for NPV in §8.4
Debt cost (green / SLL, DFI)6–7.5%ADB / IBRD / commercial, 15‑yr
Blended WACC (50/50)≈ 8.5–9%Pre‑tax unlevered reference

9Risk Analysis & Financing Architecture

9.1 Risk Matrix

RiskProb.ImpactMitigation
Green H₂ cost remains highMediumHighLong‑term solar PPA; electrolyzer cost decline; bagasse firm power; 2030 cost curve
ReFuelEU category adverseMediumHighRegulatory opinion in progress; fallback SAF pricing modelled (§2.3, §8.4 pess.)
Policy support weakensLow–MedHighJurisdiction diversification (EU/US/PH); offtake; CORSIA floor
System underperformance (FOAK)MediumMediumLicensor performance guarantee w/ LDs; conservative design; ramp curve
Catalyst poisoning (CO₂ impurities)Low–MedMediumPolishing train to sub‑ppm spec (§4.1, §5.1); guard‑bed monitoring
Feedstock (CO₂/cane) shortfallLowMediumDA 20‑yr supply; buffer storage; supplemental vinasse/bagasse CO₂
Offtake riskMediumMediumTerm sheets & tranche matrix (§9.2); mandate‑driven demand; take‑or‑pay
Construction overrunMediumMediumFixed‑price EPC; 13–15% contingency; phased build
Bagasse seasonality / storageMediumMediumEngineered dried‑bagasse inventory; make‑up power (§5.3)
Water scarcity (dry season)Low–MedMediumClosed balance & recycle (§6.5); permitted allocation
Certification failureLowHighISCC/RSB early engagement; waste streams; ILUC control
FX mismatch (USD/EUR rev vs PHP cost)MediumMediumNatural hedge via export book; layered forwards (§9.3)
PH regulatory / politicalMediumMediumDA partnership; BOI/PEZA; counsel
Typhoon / natural disasterMediumMediumInland, elevated siting; resilient design; insurance
Grid reliabilityMediumLowOn‑site CHP + solar; grid backup only

9.2 Offtake Strategy

Debt is carried by a bankable offtake. The financing is structured around 5–10 year agreements with an index‑linked price mechanism; anonymised term sheets and a tranche matrix are in preparation and summarised below, and their execution forms part of the path to financial close.

TrancheCounterparty typeVolume (t/yr)TenorPrice mechanismStatus
T1EU network carrier (mandate)3,5007 yrFossil‑jet index + fixed premium; take‑or‑pay; certification‑contingent paymentTerm sheet in preparation
T2Fuel supplier / uplift (EU/Asia)2,5005 yrIndex + collar (floor $4.00/L, cap $6.00/L)In negotiation
T3Spot / merchant balance1,000rollingPlatts / IFEP index less netback freightFramework
Co‑prod.Petrochemical / specialty4,0003–5 yrCommodity indexIndicative

The index + premium/collar structure, with a floor, take‑or‑pay, volume flexibility and a certification‑contingent payment condition, replaces a spot‑like price assertion with an underwritable mechanism aligned to the §11.2 category gate. Counterparty credit (investment‑grade carriers/suppliers, or DFI‑backed) is assessed in the data room.

9.3 Technology Licence & Guarantee

The second pillar is an enforceable licensor performance guarantee. RWGS and FT licences are to be taken from a named tier‑1 licensor (Johnson Matthey / Topsoe / Sasol class) carrying a guarantee on jet‑cut yield, carbon intensity, availability and inlet‑impurity tolerance, backed by liquidated damages and a commissioning ramp curve; the hourly PV–electrolyzer–buffer simulation of §5.2 is an input to that guarantee. Licence negotiation status and guarantee scope are disclosed in the data room. FX exposure (USD/EUR revenue vs PHP cost base) is managed with layered forwards and a natural hedge from the export book.

9.4 Credit‑Committee Items

10ESG & Sustainability

10.1 Environmental Impact & LCA Boundary

MetricValueBenchmark
Carbon intensity (target, certified well‑to‑wake)5–15 g CO₂e/MJFossil jet 89; HEFA 10–20
GHG reduction vs fossil83–94%CORSIA eligibility ≥10%; EU sustainability criterion (substantial savings)
Water use2–4 L/MJFossil jet 1–2
Land use0.5–1.0 m²/MJHEFA (virgin) 5–10
Waste valorisation100% (bagasse, molasses, vinasse)No waste to landfill

The 5–15 g CO₂e/MJ figure is the project's licence to the premium and is therefore certified, not modelled in‑house. The declared lifecycle boundary is well‑to‑wake: cane cultivation (fertiliser N₂O, farm diesel), milling/fermentation, CO₂ capture + polishing, PV and electrolyzer embodied carbon (amortised), synthesis, upgrading, and inland/short‑sea transport to the blending point; it excludes the biogenic combustion release. Co‑product allocation between sugar, ethanol and eSAF uses the energy‑content (LHV) method, applied consistently in §6.4, §8.5 and here, so the eSAF carbon intensity and the eSAF‑only margin rest on one rule. Phase 1 is very‑low CI; carbon‑negative status is a Phase 2+ outcome contingent on bagasse‑flue capture (§5.3) and is scoped as such rather than claimed at Phase 1.

10.2 Social Impact

10.3 Governance

ISCC or RSB certification; annual sustainability report with third‑party LCA verification; compliance with EU RED III, CORSIA (pathway confirmed in §11.2), the US SAF Grand Challenge and ASTM D7566; eligibility for green bonds, climate funds, ESG mandates and DFI funding (ADB, World Bank, AIIB, GCF).

10.4 Sustainability Risk Mitigation

RiskMitigation
Indirect land‑use changeExisting agricultural land (DA‑facilitated); no deforestation; no new conversion
N₂O from fertiliserPrecision application; soil monitoring; within the LCA boundary
Water scarcityClosed balance & recycle (§6.5); permitted allocation
Soil carbon depletionBagasse ash return; soil organic carbon monitoring
BiodiversityExisting land; buffer zones; no expansion into protected areas
Typhoon damageResilient design; insurance; inland, elevated siting
Vinasse effluentOn‑site anaerobic digestion + polished discharge to EMB/DA standards (§6.5)

11Policy & Incentive Framework

11.1 Philippine Legislation

Law / bodyRelevanceBenefit
RA 9367 (Biofuels Act)E10 ethanol blend mandateGuaranteed ethanol market; distillery revenue
RA 9513 (RE Act)Renewable energy developmentFeed‑in tariff / net metering; tax incentives for solar
BOIInvestment promotionPioneer status: ITH 4–6 yr; duty‑free capital equipment
PEZAEconomic‑zone registrationTax incentives; simplified customs; one‑stop shop
SRASugar industry regulationSupports cane development & ethanol
DAAgricultural developmentLand access; technical support; farmer organisation

11.2 International Policy & the Category Workstream

JurisdictionPolicyValueDuration
EUReFuelEU Aviation — total SAF obligation2% (2025) → 70% (2050)Permanent
EUReFuelEU — synthetic‑fuel sub‑obligation (modelled)1.2% (2030) → 35% (2050)*Permanent
EUEU ETS carbon price€60–90/t CO₂Market‑based
USSAF Grand Challenge3 bn gal by 2030Target
US§45Z Clean Fuel Production Credit$1.25–1.75/galTo 2027+ (US production location)
ICAOCORSIAOffsetting / eligible pathwayPhase 1: 2024–26

*Modelled figure; see the reading note in §2.1 — to be confirmed against Regulation (EU) 2023/2405 and its implementing delegated acts during due diligence.

Category, certification and pathway — the workstream behind the premium

Three determinations sit behind the eSAF premium and are tracked as a defined workstream toward financial close: (i) a formal opinion confirming whether biogenic‑CO₂ PtL falls in the ReFuelEU synthetic category or is classified as recycled‑carbon / biomass‑based SAF (with the §2.3 price consequence modelled either way); (ii) a confirmed ISCC / EU RED III chain‑of‑custody and certification pathway for the fermentation‑CO₂ carbon source; and (iii) confirmation of the CORSIA sustainable‑criteria pathway applicable to this feedstock. The §45Z credit is upside‑only because of its US production‑location requirement. Until these are documented, the premium and the non‑substitutable‑market claim are presented as policy‑contingent — the position a sophisticated reader will verify and credit.

11.3 Philippine Incentive Eligibility

The project may qualify for BOI pioneer status (ITH, duty‑free capital), PEZA registration where sited in a zone, RE Act feed‑in/net‑metering and ITH for the solar asset, DA land/technical support with potential input subsidy, and DFI concessional finance (ADB, World Bank, AIIB, GCF) as a climate project with a government partnership. These reduce the effective cost of capital in §8.4B and §12.1.

12Investment Structure

12.1 Proposed Structure

ElementDetail
EntitySPV — Philippine corporation (domestic or PEZA‑registered)
Equity$120–190 M (45–50% of net CAPEX)
Debt$120–190 M (45–50% of net CAPEX) — green / sustainability‑linked loan (ADB, IBRD, commercial), 15‑yr, DSCR 1.20× / LLCR 1.40×
Grants / climate finance$15–35 M (DA, BOI, GCF/GEF, DFI concessional)
Investor typeInfrastructure, climate, strategic (airline/energy), DFI
Ownership60–70% sponsor, 30–40% financial investors
GovernanceBoard with investor seats; quarterly reporting; DA observer
ExitPSE IPO, strategic sale, or refinancing after 5–7 yr

Equity + debt + grants reconcile to gross CAPEX per §8.1 (e.g. mid case: $155 M equity + $155 M debt + $25 M grants + rounding ≈ $338 M gross). Equity and debt bands are expressed as 45–50% of the net CAPEX range ($240–385 M) of §8.4B.

12.2 Use of Funds

A flat, non‑overlapping rollup of the §8.1 schedule — no line is both a parent and a child, so nothing is double counted.
Use$M low$M high%
Energy generation (solar PV + electrolyzer + H₂ storage)12716946%
Process plant (CO₂ train, RWGS, FT, HT, fractionation)598922%
Site utilities10154%
Agriculture & distillery (plantation + 1–2 distilleries)22379%
Technology licensing (RWGS + FT + design)6113%
Development & owner's costs (FEED, permitting, land)12184%
Working capital (6 months)692%
Contingency (13–15%)334211%
Total (gross CAPEX)275400100%
Less grants → net funding requirement240385

12.3 Return Projections (integrated, levered — from §8.4B)

ScenarioLevered IRRNPV @10% ($M)Payback (yr)EBITDA margin
Base (eSAF $4.50/L, H₂ $3.00/kg)13%+38952%
Optimistic (eSAF $5.50/L, H₂ $2.50/kg)22%+150667%
Pessimistic (eSAF $3.50/L, H₂ $4.50/kg)6%−25>1829%

Standalone‑eSAF margins (≈28% base, negative pessimistic) are in §8.4A; the integrated figures above are the underwriting basis and include the ethanol/sugar/co‑product/synergy bridge of §8.4. Value levers: H₂ cost decline (electrolyzer −15–20%/yr, solar −5–10%/yr toward $2.0–2.5/kg by 2030); Phase 2 scale (−30–40% unit cost); the synthetic‑eSAF premium if §11.2 resolves favourably; policy strengthening; catalyst improvement; and co‑product/O₂/power‑export revenue.

13Roadmap & Milestones

PhaseTimelineMilestoneCAPEX ($M)Status
Phase 0 — Development2026–2027FEED; DA partnership agreement; permitting; offtake term sheets; category opinion (§11.2); financing close12–18In progress
Phase 1 — Construction2027–2029Plantation, distillery, solar, electrolyzer, eSAF plant275–400Pre‑FID
Phase 1 — Commissioning2029–2030Start‑up, ramp, ISCC/RSB certification, licensor guarantee test runincl.—
Phase 1 — Operations2030–2032Steady‑state 10,000 t/yr——
Phase 2 — Expansion2031–203450,000 t/yr; 37,000–42,000 ha; bagasse‑flue capture1,000–1,400Option
Phase 3 — Full scale2034–2037100,000 t/yr; 69,000–84,000 ha; evaluate direct hydrogenation1,900–2,600Option

14Conclusion & Investment View

14.1 Recommendation & Conditions Precedent

Proceed with Phase 1 ($275–400 M gross; $240–385 M net of grants), on the customary basis that financial close follows: completion of FEED confirming the §8 capital and operating estimates and issuing the hourly PV–electrolyzer–buffer simulation of §5.2; execution of the DA partnership agreement (land, agronomy, outgrower, 20‑yr cane/CO₂ supply); execution of offtake term sheets matching the §9.2 matrix with the index + premium/collar mechanism, take‑or‑pay and certification‑contingent payment; the §11.2 category opinion, ISCC/RED III certification pathway and CORSIA pathway confirmation; a technology licence with an enforceable performance guarantee and liquidated damages (§9.3); BOI/PEZA registration; commissioning of the CO₂ polishing train to the licensor's sub‑ppm inlet spec (§4.1, §5.1); and approval of the bagasse dried‑inventory engineering and the §6.5 water/vinasse permitting package.

14.2 Key Investment Merits

14.3 Key Risks to Monitor

Green hydrogen cost (dominant); the ReFuelEU category (the premium gate); system‑integration performance (first‑of‑a‑kind); construction execution; bagasse seasonality and water; FX mismatch; and Philippine regulatory, political and typhoon exposure. Each carries a named mitigation in §9 and, where it gates value, a closing condition in §14.1.

14.4 Next Steps

ActionTimelineOwner
Investor due diligence & data room (term sheets, category opinion draft, hourly H₂ model, tornado)Q4 2026 – Q1 2027Investors + sponsor
DA partnership agreement executionQ1 2027Sponsor + DA
FEED completion & licensor guarantee finalisationQ2 2027Sponsor + licensor
Offtake term sheets → definitive agreementsQ2–Q3 2027Sponsor + offtakers
BOI/PEZA registration; §11.2 category & certification confirmedQ3 2027Sponsor
Financing close (FID)Q4 2027All parties
Construction start (EPC)Q1 2028EPC contractor
Commissioning & guarantee test runQ1 2030Operations

A–EAppendices

Appendix A — Technology Provider References

ProviderTechnologyReference plantCapacityStatus
Johnson MattheyRWGS + FT catalysts / licenceVariousMultipleCommercial
SasolSlurry‑phase FT (SPD)Secunda (South Africa)160,000 bbl/dCommercial (coal/gas)
ShellMiddle‑distillate FTPearl GTL (Qatar)140,000 bbl/dCommercial (gas)
Haldor TopsoeRWGS + FTVarious—Commercial
VelocysMicrochannel FTENVIA (Oklahoma, US)2,500 bbl/dDemonstration

These are unit‑operation references; the integrated biogenic‑CO₂ + green‑H₂ train remains first‑of‑a‑kind (§4.2, §7). Licence terms and the performance guarantee are closing conditions (§9.3, §14.1).

Appendix B — Policy Support Summary

JurisdictionPolicyValueDuration
EUReFuelEU total SAF obligation2%→70% (2025–2050)Permanent
EUReFuelEU synthetic sub‑obligation (modelled)1.2%→35%*Permanent
EUEU ETS€60–90/tMarket
USSAF Grand Challenge3 bn gal by 2030Target
US§45Z$1.25–1.75/galTo 2027+ (US location)
PHRA 9367E10Permanent
PHRA 9513RE incentivesPermanent
PHBOI PioneerITH 4–6 yrProject
ICAOCORSIAOffsetting pathwayPhase 1 2024–26

*Modelled; to be confirmed against Regulation (EU) 2023/2405 and implementing acts (§2.1, §11.2).

Appendix C — Glossary

TermDefinition
eSAF / e‑fuelElectro‑SAF; SAF from CO₂ + green H₂ via PtL; the industry/Commission synonym for the ReFuelEU "synthetic aviation fuel" category
Biogenic eSAFeSAF from biogenic (fermentation) CO₂ + green H₂; category per §11.2
RWGS / FTReverse Water‑Gas Shift (CO₂+H₂→CO+H₂O) / Fischer‑Tropsch (CO+2H₂→hydrocarbons+H₂O)
HEFA / ATJ / PtL / OXCCUHydroprocessed esters & fatty acids / Alcohol‑to‑Jet / Power‑to‑Liquids / direct CO₂ hydrogenation
TRL (unit vs system)Technology Readiness Level; unit‑operation vs whole‑integration (§4.2)
ISCC / RSB / CORSIA / ReFuelEU / RED IIICertification schemes, ICAO offsetting, and the EU aviation mandate
DA / BOI / PEZA / SRA / EMB / NGCP / PSOPhilippine agencies/bodies (Agriculture; Investments; Economic Zone; Sugar Regulation; Environment; grid operator; postal savings)
E10 / bpd / FOAK / LHV / HHV10% ethanol blend; barrels/day (159 L); first‑of‑a‑kind; lower / higher heating value
ρ (density)Fuel density 0.80 kg/L — the $/L ↔ $/t ↔ bpd conversion basis (§2.2)
NetbackDelivered price less freight & freight carbon (EU premium, §8.3)
DSCR / LLCR / CRF / WACC / NPV / IRR / EBITDADebt / loan‑life service coverage ratio; capital recovery factor; weighted average cost of capital; net present value; internal rate of return; earnings before interest, tax, depreciation & amortisation
EPC / FEED / MRV / PPA / SPVEngineering‑procurement‑construction; front‑end engineering design; monitoring‑reporting‑verification; power purchase agreement; special purpose vehicle
DFI / GCF / GEF / AIIB / ADBDevelopment finance institutions & climate funds

Appendix D — CO₂ Stoichiometry & Supply Analysis

D.1 Fermentation yield. C₆H₁₂O₆ → 2 C₂H₅OH + 2 CO₂. CO₂ per ethanol = (2 × 44.01) / (2 × 46.07) = 88.02 / 92.14 = 0.955 kg/kg; ethanol per glucose = 0.511; CO₂ per glucose = 0.489. The 0.49 figure sometimes cited is CO₂ per kg glucose, not per kg ethanol, and is not used here.

D.2 Combined synthesis stoichiometry (basis for hydrogen). For a (CH₂)ₙ syncrude, RWGS + FT net to CO₂ + 3 H₂ → (CH₂) + 2 H₂O. Per tonne of product carbon: H₂ = 3 × 2.016 / 12.011 = 0.503 t; CO₂ = 44.01 / 12.011 = 3.664 t. For 10,000 t product at 85% C (8,500 t C): H₂ ≈ 4,280 t/yr, CO₂ ≈ 31,100 t/yr, synthesis water ≈ 25,500 t/yr — the figures carried in §3.3, §5.2, §6.1 and §8.5.

D.3 CO₂ & land by phase (consistent with §3.2 and §3.3).
PhaseeSAF (t/yr)CO₂ (t/yr)Ethanol (t/yr)Cane (t/yr)Plantation (ha)CO₂ limiting?
110,00031,10032,400587,000~8,400No
250,000155,000162,0002,930,00037,000–42,000No (land)
3100,000310,000324,0005,860,00069,000–84,000Yes (land/CO₂)

D.4 Supplemental CO₂ (Phase 3). Vinasse biogas (30–50% CO₂, $15–30/t, also the effluent route of §6.5); bagasse‑flue capture (10–15%, $30–60/t, Phase 2+); industrial point sources ($30–50/t); DAC ($200–600/t, future).

Appendix E — De‑risking Decision Framework (220 bpd vs 2,200 bpd)

Dimension220 bpd (Ph.1)2,200 bpd
Integration novelty / failure costFOAK, $275–400 M recoverable$1.9–2.6 B potentially unrecoverable
Investor syndicate / fundability4–6, high10+, low
Electrolyzer / solar / land40 MW / 88 MW / 440 ha400 MW / 880 MW / 4,400 ha
Offtake partners needed2–310+
Cane / plantation587,000 t / 8,400 ha5,860,000 t / 69,000–84,000 ha
Electrolysis water~38,200 t/yr~380,000 t/yr (dry‑season constraint)
CO₂ limiting?NoYes — land & CO₂ bind

220 bpd is a deliberate de‑risking decision across system integration, capital, the hydrogen supply chain, offtake and CO₂/land — not a CO₂ limitation. The path is: prove at 220 bpd, scale to 1,100 bpd once validated, and reach 2,200 bpd when hydrogen falls below $2/kg and the supply chain supports it — the trajectory of comparable European eSAF projects.

Note on sources. DM‑XTech Engineering Group | Manila, Philippines 1105. This memorandum is confidential and intended solely for institutional investors; it does not constitute an offer to sell securities. All projections rest on the stated assumptions and the quantitative conventions on the Cover page, which may not materialise; investors should conduct independent due diligence. Regulatory figures are cited to Regulation (EU) 2023/2405 (ReFuelEU Aviation) and its implementing acts; modelled sub‑obligation percentages are flagged as assumptions to be confirmed. Mass, energy and efficiency tables are simplified site balances for orientation; a detailed heat‑and‑power balance and a certified LCA are FEED deliverables.